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Copley Controls

Copley Controls has been advancing servo drive technology since 1985, transforming from a small analog servo amplifier manufacturer into a leading force in digital motion control.

Based in Canton, Massachusetts, Copley developed its reputation by mastering the art of compact yet powerful servo drives. Their breakthrough came with space-saving designs that didn't compromise on performance, leading to the development of their renowned Xenus and Accelnet series. Today, Copley Controls serves diverse industries from medical device manufacturing to semiconductor production, specializing in applications where space constraints meet precision requirements. Their drives can be found in laboratory equipment, automated manufacturing lines, and complex machinery across the globe.

Copley Controls

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Accelnet CanOPEN Modules
Accelnet CanOPEN Modules
The Accelnet Series represents a sophisticated line of motion control solutions, focusing on high-performance servo drives and controllers for industrial automation. At its core, this comprehensive suite leverages EtherCAT communication technology to achieve superior data synchronization and control across multiple axes, establishing itself as a cornerstone in modern automation systems. These servo drives and controllers demonstrate exceptional versatility through their support for various input voltages and current ratings, providing engineers with the flexibility needed for diverse application requirements. The series stands out for its compact design architecture, which simplifies system integration while maintaining robust performance capabilities. The technology incorporated into the Accelnet Series emphasizes precision and efficiency, particularly evident in its advanced feedback mechanisms. With both resolver and encoder interfaces available, these devices ensure accurate position and velocity control across all applications. This level of precision makes the series particularly valuable in environments where exact motion control is paramount. Each component within the Accelnet Series is engineered to withstand demanding operational conditions while maintaining consistent performance. The integration of EtherCAT communication protocols ensures high-speed data transfer capabilities, essential for coordinating complex multi-axis movements in automated systems. This communication framework enables seamless synchronization across multiple units, enhancing overall system efficiency.
Accelus Servo Drives
Accelus Servo Drives
The Copley Accelus series stands as a benchmark in advanced motion control technology, catering to a broad spectrum of industrial and automation applications. With its focus on high-performance operation and precision, this series provides unparalleled control for both brushless and brush motors. It excels in delivering cost-effective solutions without compromising on the essential features required for modern motion systems. Engineered for versatility, the series supports various modes of operation, including torque and velocity control, along with step/direction positioning, making it adaptable to diverse requirements across industries. The inclusion of incremental encoder and digital Hall feedback ensures precise positioning and smooth motion, essential for applications demanding high accuracy. Its robust design is tailored to meet the challenges of industrial environments, with seamless integration capabilities that cater to system scalability and efficiency. The Copley series also offers panel-mounted versions, making it suitable for compact setups where space efficiency and ease of installation are critical.
Bantam M-Axis Controllers
Bantam M-Axis Controllers
The Bantam M-Axis Series embodies the convergence of two distinguished technologies. By uniting the Bantam Series with the Integrated Axis Series, Copley Controls has engineered a motion control solution of remarkable sophistication. This integration manifests the company's profound understanding of precision movement requirements across industrial applications. In the demanding spheres of automation and robotics, the series demonstrates unparalleled versatility. Its compact architecture, while space-efficient, harbors complex control mechanisms that drive system performance to new heights. Through meticulous engineering, the series achieves seamless integration capabilities without compromising its advanced functionality. Multiple communication protocols form the foundation of its adaptable framework. This comprehensive compatibility ensures smooth integration across diverse industrial platforms, while sophisticated control algorithms manage intricate motion tasks with remarkable precision. The series' robust hardware implementation further reinforces its reliability in challenging industrial environments. High-resolution feedback systems work in concert with customizable control parameters. This synergy enables precise system optimization, adapting to the unique demands of semiconductor manufacturing, life sciences, and automated assembly operations. The series' versatility extends beyond its technical specifications; it manifests in its ability to enhance operational efficiency across various industrial applications.
CC High Power Amplifiers
CC High Power Amplifiers
The Copley CC High Power Amplifier Series is engineered to deliver exceptional performance in applications necessitating substantial power output. With peak current capabilities reaching up to 250A and voltage outputs extending to ±140V, these amplifiers are well-suited for rigorous industrial environments. They feature adjustable input limiters, allowing for precise control in both current and voltage modes, and are equipped with comprehensive protection mechanisms, including overcurrent and thermal shutdowns, to ensure operational safety and reliability. The series supports synchronization inputs or outputs at a switching frequency of 51 kHz, facilitating integration into complex systems. Designed with thermal management in mind, the amplifiers require forced air cooling to maintain optimal performance, with power dissipation parameters indicating efficient heat management. Mechanical specifications include a robust construction measuring 18.8 inches in length, 9.44 inches in height, and 5.1 inches in depth, with a weight of approximately 22 pounds, making them suitable for various installation configurations. Overall, the Copley CC High Power Amplifier Series combines high power output with precise control and robust safety features, making it a reliable choice for demanding industrial applications.
Copley Controls Accessories
Copley Controls Accessories
The CC Accessory Series represents a significant advancement in motion control technology. Engineered for excellence, this series delivers sophisticated interface cards and I/O processors that constitute the foundation of efficient motion control integration. Through meticulous design considerations, it establishes dependable communication pathways within automated environments, ensuring optimal operation across a spectrum of applications. In its pursuit of seamless connectivity, the series creates robust links between control components. Its implementation of various communication protocols provides essential flexibility, adapting to specific operational requirements within motion control systems. This versatility proves invaluable in environments where precision and reliable communication determine success. These accessories strengthen motion control systems through enhanced connectivity solutions. The series architecture facilitates real-time data exchange, a critical factor in maintaining precise control and comprehensive monitoring capabilities. Such emphasis on dependable communication ensures that motion control systems operate at maximum efficiency, meeting the stringent standards of modern industrial applications. Integration capabilities emerge as a distinguishing characteristic of the series. Its straightforward implementation process allows for seamless incorporation within existing motion control frameworks. This integration expertise encompasses both established technologies and current industry standards, securing long-term viability in dynamic automated environments.
DC Servo Amplifiers
DC Servo Amplifiers
The Copley Controls DC Servo Amplifier Series epitomizes precision engineering in DC brush motor control technology. Through its integration of sophisticated control mechanisms and robust protection features, this series establishes a benchmark in industrial motor control solutions. The foundation of these amplifiers’ rests upon MOSFET H-bridge output stage technology, facilitating precise bidirectional control of motor movements with exceptional accuracy in acceleration and deceleration phases. Versatility manifests through multiple operating modes: torque, velocity, and voltage feedback. Such operational flexibility enables optimal performance adaptation across diverse industrial applications. The sophisticated fault protection mechanisms integrated within each amplifier ensure uninterrupted operation while safeguarding system integrity in challenging industrial environments. These meticulously engineered amplifiers adhere to stringent international standards, underscoring their commitment to safety and performance excellence. Advanced protection features defend against critical system failures, including short circuits and thermal overload conditions. This comprehensive protective framework operates seamlessly alongside the amplifiers' high-performance capabilities, ensuring sustained efficiency and extended operational life.
Junus Motor Controllers
Junus Motor Controllers
The Junus Series embodies innovation in motion control technology through its meticulously engineered servo drives and controllers. At its core, this comprehensive collection delivers unparalleled precision across diverse motion systems, setting new benchmarks in industrial automation. Through sophisticated encoder feedback systems, these devices achieve remarkable positional accuracy while maintaining fluid, real-time control. Within industrial settings, where consistent performance determines success, the Junus Series demonstrates unwavering reliability. Complex motion control tasks are executed with remarkable precision, as drives and controllers work in perfect harmony. Such seamless integration proves essential for sophisticated manufacturing processes and demanding automation requirements. The series' distinguished performance stems from its capacity to excel under rigorous conditions. While advanced control algorithms ensure responsive operation, the robust feedback mechanisms maintain unprecedented accuracy. These capabilities, combined with exceptional build quality, establish the Junus Series as an invaluable asset in environments where precise positioning cannot be compromised. Maintaining optimal efficiency across varying operational parameters showcases the true engineering excellence of this series. Throughout extended operational cycles, the drives and controllers sustain their performance with unwavering consistency. This steadfast reliability, paired with sophisticated control features, positions the series as an optimal choice for facilities that demand unfailing precision.
PST Power Supplies
PST Power Supplies
The Copley PST Power Supply Series is engineered to provide reliable unregulated DC power for PWM servo amplifiers, catering to a wide range of industrial applications. These power supplies accept input voltages between 120 and 240VAC, accommodating global power standards. The series includes models with varying output specifications to suit different operational needs. For instance, the PST-040-13-DP model delivers an output of 40VDC at 13A, making it suitable for applications requiring moderate voltage and current levels. The PST-070-08-DP model provides 70VDC at 7.5A, offering higher voltage for applications that demand increased power. These power supplies are designed with robust construction to ensure durability and longevity in industrial environments. They feature overcurrent protection to safeguard connected equipment and maintain operational safety. The unregulated design allows for a straightforward and cost-effective solution for powering servo amplifiers, particularly in systems where precise voltage regulation is managed elsewhere in the circuitry. The PST series is compatible with various servo amplifier models, providing flexibility in system design and integration. Overall, the Copley PST Power Supply Series offers a versatile and dependable power solution for industrial applications involving PWM servo amplifiers.
Stepnet Compact Drives
Stepnet Compact Drives
The Stepnet Series represents the pinnacle of motion control technology, delivering precision engineering for today's industrial demands. Through sophisticated integration of advanced control systems, this comprehensive series masterfully manages both stepper and servo motors, adapting seamlessly to diverse industrial requirements. Its robust architecture forms the foundation for exceptional performance in mission-critical applications. Within industrial environments, the series demonstrates remarkable versatility through its implementation of multiple communication protocols. CANopen, EtherCAT, and Modbus integration expands its utility across various control systems, while sophisticated hardware architecture ensures consistent performance. Engineers and technicians benefit from streamlined configuration interfaces, yet the system maintains the complexity necessary for advanced motion control applications. The series incorporates an intricate array of monitoring capabilities. Real-time performance tracking works in conjunction with integrated functional safety features, creating a comprehensive system that maintains optimal operation while safeguarding critical processes. This sophisticated approach to safety and performance monitoring exemplifies the series' commitment to reliability.
XENUS Digital Loop Modules
XENUS Digital Loop Modules
The XENUS Series epitomizes excellence in motion control technology. Through meticulous engineering and adaptive capabilities, it establishes new benchmarks for performance in modern industrial applications. Seamlessly integrating into diverse environments, from automation systems to medical technology platforms, this comprehensive series delivers unwavering reliability and precision The sophisticated communication architecture incorporates both CANopen and EtherCAT protocols. This dual-protocol approach facilitates seamless integration with existing industrial frameworks, while simultaneously reducing system complexity. When challenged with demanding operational requirements, the drives consistently deliver impressive continuous and peak current outputs, ensuring optimal performance under varying conditions Advanced feedback mechanisms form the cornerstone of the series' precision capabilities. Through specialized encoder and resolver options, the system achieves exceptional positional accuracy and responsiveness. Safety, a critical consideration in industrial applications, is enhanced through the implementation of Safe Torque Off functionality. This essential feature not only ensures operational security but also streamlines safety-critical implementations.
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