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PSI6100.610-W1

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The PSI6100.610-W1 controller module is manufactured by Bosch Rexroth Indramat. Part of the PSI Frequency Inverter Series, it features network capability and requires 100-240 VAC for power supply. The module has electrically isolated interfaces. Mounting requires a screw-in module setup.

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Product Description

The PSI6100.610-W1 is a medium-frequency inverter built to carry out the accurate control of the PSG 3000 inverter used in the direct current resistance welding process. This inverter is a product of Bosch Rexroth Indramat; during operation, it can produce a welding current of between 3 to 20 kiloamperes while maintaining an operation efficiency as high as 90 per cent. For customers that purchase this product, it is easy to integrate it into the servo system as it features an Input/output interface that is compatible with parallel connection; there is also BOS-5000 user interface provided for this product for easy programming, operation, and diagnostics operation by this inverter. The control functionality of this product is separate from its monitoring functionality. The monitoring duties of this inverter are designed to keep a tab on all other parts of the servo system and to ensure that everything functions as expected.

The PSI6100.610-W1 frequency inverter is intended to be used in combination with the PSG 3050 weld transformer; the welding transformer changes alternating current to low voltage high amperage current. The intensity of the welding current provided by this device can be easily controlled by adjusting the pulse width of the product. The ability of this frequency inverter to supply both output voltage and DC welding current helps it provide a more thorough and faster welding control, and it also significantly extends the welding range of the whole operation.

The use of the PSI6100.610-W1 eliminates the influence of inductive resistance on the welding current; it also reduces the iron content and volume required to maintain the performance standard of the welding transformer. The maximum output current provided by this product is about 400 amperes.

PSI6100.610-W1 Technical Specifications

Power Supply: 100-240 VAC
Clock Frequency: 1Khz
Over voltage protection: Metal oxide Varistor
Peak installation height: 2000 meters above sea level
Humidity class: Class F as per DIN 40040
Weld timer: Integrated
Storage temperature: -25 to 70 degrees
Power Consumption: 14.5 W
Can Interfaces: 2
Isolation: Electrically isolated
Network Capability: Yes
Mounting: Screw-in module, order TB712 terminal block separately
Type: Controller Module
Input Voltage Range: 100-240 VAC
Interfaces: 2 CAN interfaces

Frequently Asked Questions about PSI6100.610-W1


Q: How does the PSI6100.610-W1 carry out temperature monitoring?

A: There is a thermostatic switch designed with this inverter. The switch functions to signal any risk of overtemperature to the weld timer of the inverter in real time.

Q: Can any PC unit be used for the configuration of this inverter?

A: No. PCs used for the configuration, diagnosis and fault display of this product should be able to host the BOS-5000 software. It should also have at least the window 98 operating system.

Q: What is the advantage of the high clock frequency of this product?

A: The high clock frequency of this product provides a fast and more precise current regulation compared to the 50 Hertz inverters.

Q: Does the PSI6100.610-W1 produce a lot of noise during operation?

A: The liquid cooling of this inverter helps it to maintain low noise during operation. This silent operation suits its indoor application.

Q: How does the PSI6100.610-W1 affect welding splashes?

A: The PSI6100.610-W1 leads to fewer welding splashes in industrial welding operation.

Internal Product Review

  • ‘‘The PSI6100.610-W1 frequency inverter maintains an operation efficiency as high as 95 percent, it is easy to install and can withstand moderately high heat due to its water cooling system. ’’

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