Home Bosch Rexroth Indramat HDS Drive Controllers HDS04.2-W200N-HS12-01-FW

HDS04.2-W200N-HS12-01-FW

Name: HDS04.2-W200N-HS12-01-FW
Brand: Bosch Rexroth Indramat
Price: 238 USD
Availability: InStock
Rating: 4.5 (11 reviews)

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MPN: R911279679

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The HDS04.2-W200N-HS12-01-FW Servo Controller is manufactured by Rexroth Indramat Bosch. This controller is cooled by an Internal Blower, and has a rated current of 200A. This HDS controller is not equipped with Command Communication and the Controller Family is DIAX04.

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Product Description

Bosch Rexroth has secured itself a place in the automation industry in the United States as a leading company in providing high-quality IndraDrive control drivers that are highly effective. With high intelligence and carefully selected engineering techniques, Bosch Rexroth has been able to create dynamic systems that can be used in a variety of industries conveniently and efficiently.

By the use of innovative technologies, Bosch has made incredible driver controllers for robotics. The HDS04.2-W200N-HS12-01-FW is a classic example of the best drive controllers in the industry such that when it is installed according to the set instructions in the Rexroth manual, the users can benefit greatly and live in a safe environment and have exceptionally durable devices.

The HDS04.2-W200N-HS12-01-FW is optimal at a temperature range of up to 45 degrees Celsius. However, during transportation or storage of the drive controller, the ambient temperature is -30 up to +85 degrees Celsius. To continue functioning properly and to prevent heat damage, HDS04.2-W200N-HS12-01-FW has an air cooling system that is internal and a blower that is inbuilt. Upon transporting and you want to mount, your location should be a maximum of 1000 meters above the sea level. Otherwise, the derated data of the IndraDrive will reduce and this will affect performance. Also, the HDS04.2-W200N-HS12-01-FW has a plugin power consumption range of about 1.2W – 6.0W but the specific one for your device will be in the document. Its rated current is 200A and the peak current is also 200A. With an estimated weight of 19kgs, the permissible continuous current stands at 120/80A. When HDS04.2-W200N-HS12-01-FW is processing signals, the estimated power consumed is 30W +/- 26V for the slide-in module. The HDS04.2-W200N-HS12-01-FW can be shipped to any address globally with a one-year warranty period from Wake Industrial.

HDS04.2-W200N-HS12-01-FW Technical Specifications

Command Communication:	Sercos
Power loss at continuous current:	800W
Firmware :	To be ordered separately
Controller Family:	DIAX04
Command communication:	SERCOS interface
Cooling type :	Internal air blower
Protection Category:	IP10
storage and transport temperature :	-30 to +850C
Insulation classification:	Class C
Continuous current at 4kHz/8kHz:	120/80A

Frequently Asked Questions about HDS04.2-W200N-HS12-01-FW

Q: How should operators configure the HDS04.2-W200N-HS12-01-FW after it is delivered?

A: Operators do not need to carry out any configuration operation on the HDS04.2-W200N-HS12-01-FW after it is delivered. The HDS04.2-W200N-HS12-01-FW is supplied as a fully configurated unit that is made up of a basic unit, command communication module, software module, additional plug-in modules, and configuration type plates.

Q: Can the HDS04.2-W200N-HS12-01-FW be operated outside the rated ambinet condition and installation elevation?

A: It is possible to operate the HDS04.2-W200N-HS12-01-FW outside the indicated range of permissible ambinet and elevation temperature. However, operators must note that the output data of the controller will be reduced due to load factors.

Q: Does the HDS04.2-W200N-HS12-01-FW require an external cooling system during opeation?

A: An air blower is integrated into the HDS04.2-W200N-HS12-01-FW to aid temperature regulation via forced ventilation. The use of an external cooling unit is only required when the internal air blower is not sufficient to maintain an ambinet temperature of 450C around the controller.

Q: Is the HDS04.2-W200N-HS12-01-FW suitable for operation in residential environments?

A: The HDS04.2-W200N-HS12-01-FW is designed for operation in industrial environment. If the contoller is to be used in residential areas, special care should be taken to reduce the interference generated by the controller during operation.

Q: How often should the HDS04.2-W200N-HS12-01-FW be opended up for maintenance?

A: The HDS04.2-W200N-HS12-01-FW is a maintenance free device that does not require maintenance operation. Operators should avoid opening the controller housing as this can damage the controller as expose the operator to the risk.

Internal Product Review

‘‘The HDS04.2-W200N-HS12-01-FW developed by Bosch Rexroth is a servo controller that uses SERCOS interface. It has IP10 protection rating.’’

Fault / Code	What it means	First corrective action(s)
F218 Amplifier over-temperature	Drive-stage heatsink exceeded shut-down limit.	Reduce continuous current, clean or replace internal blower, improve cabinet cooling (≤ 45 °C).
F219 Motor over-temperature	Thermistor in the connected servo reports overheating.	Check mechanical load and airflow around motor / fan; allow cool-down.
F226 Undervoltage in power section	DC-bus < ≈ 300 V while drive is enabled.	Verify HVE/HVR supply, pre-charge sequence and mains; clear fault and re-enable.
F229 Encoder 1 failure – quadrant error	Hall/SinCos tracks missing or out of tolerance.	Reseat X4 feedback plug, test 5 V, inspect cable shield, replace encoder if needed.
F320 Bleeder overload	Internal brake resistor has reached 100 % duty.	Lengthen deceleration ramps or add external resistor / regenerative supply.
F207 Switching to un-initialised operating mode	PLC commanded a mode that is not parameterised.	Load correct parameter set or initialise mode in S-0-0032 before enabling.
F228 Excessive deviation	Following-error beyond limit S-0-0095.	Reduce feedrate, retune loop gains, inspect mechanics for play/slip.
F236 Position-feedback difference	Primary vs. secondary encoder mismatch.	Check second encoder wiring, realign encoders, verify gear ratio settings.
F381 Mains failure	All three AC phases lost.	Check upstream breaker/fuses, restore supply; inspect contactor wiring.
F382 Phase fault	One phase missing or < 90 % nominal.	Find blown fuse, loose terminal or phase-loss on transformer tap.

Model	Rated current	Input (DC-bus)	Cooling	Interface	Typical role
HDS04.2-W200N-HS12-01-FW	200 A	530-670 V DC	Internal air-blower	SERCOS	High-power CNC & robotics axes
HDS03.2-W075N-HS12-01-FW	75 A	530-670 V DC	Internal air-blower	SERCOS	Mid-range packaging / handling drives
HDS03.2-W100N-HS12-01-FW	100 A	530-670 V DC	Internal air-blower	SERCOS	Heavy servo axes & small spindles
HDS02.2-W040N-HS12-01-FW	40 A	530-670 V DC	Internal air-blower	SERCOS	Light-duty pick-and-place, conveyors
HDS04.2-W300N-HS12-01-FW	300 A	530-670 V DC	Internal air-blower	SERCOS	Extra-high-current presses & extruders
HDS03.2-W050N-HS12-01-FW	50 A	530-670 V DC	Internal air-blower	SERCOS	Retrofit replacement for legacy 50 A axes

Ordering code

HDS04.2-W200N-HS11-01-FW

HDS04.2-W200N-HS32-01-FW

HDS04.2-W200N-HA01-01-FW

HDS04.2-W200N-HS30-01-FW

HDS04.2-W200N-HS09-01-FW

HDS04.2-W200N-HT19-02-FW

HDS04.2-W200N-HA13-01-FW

HDS04.2-W200N-HS23-01-FW

HDS05.2-W300N

HDS04.2-W200N-HS24-01-FW

Code	Meaning / Typical trigger
F218	Amplifier (drive heatsink) over-temperature shutdown
F219	Motor over-temperature shutdown (thermistor trip)
F226	Undervoltage in power section – DC-bus fell below limit while enabled
F229	Motor encoder-1 failure – quadrant error (corrupt / missing signals)
F220	Bleeder overload shutdown – internal brake resistor too hot
F228	Excessive position-deviation (following-error) fault (indramat.net)
F207	Switching to an un-initialised operating mode (mode not parametrised)
F236	Excessive position-feedback difference between dual encoders
F320	Braking-resistor overload (bleeder duty at 100 %)
F208	“Motor type has changed” — drive detects different motor feedback data